Five axis horizontal multi joint soldering robot UNIX-HFR

Horizontal articulated soldering robot for the era of fully automated production lines

Products

Horizontal articulated soldering robot for the era of fully automated production lines

features

Solder information can be monitored in real time and records can be kept.
Communication control such as soldering and setting from the outside is possible.
Various types of soldering can be realized by connecting with a laser unit.
Soldering conditions can be easily edited with the pc dedicated software "Soldering Configurator M3".
Solder-specific commands are adopted to make robot teaching easier to understand.

Arc-shaped high-speed movement, high balance, strong support for mass production

UNIX-FRseries_SCARA_robot-260x300

Supports well-balanced mass production operations through high-speed motion on circular arcs.

The 5-axis horizontal multi-joint soldering robot UNIX-HFR has the characteristics of ultra-high speed with a maximum composite speed of 7,128mm/sec, high repeatability and high rigidity. The FR series has the unique function of selecting the axis stroke length of 350mm, 450mm and 550mm. A highly versatile robot that is most suitable for laser welding work methods and soldering iron welding work methods.

201504191050132239

feature

SolderingConfiguratorM3_software-300x175

Soldering Configurator M3

Software capable of storing and editing solder data. The interface is clearly visible and each step can be edited on the pc, allowing solder editing regardless of operator skill.

Real-time monitoring and tracking of the running status of soldering robots. The manpower-saving online production can also keep track of the production situation at any time. Video recording is also possible by installing a camera on the welding head, and in combination with serial management by reading QR code information, more substantial traceability can be realized.

Soldering_Manager_for_FR-300x167

Ethernet-300x200

Through Ethernet communication, not only the operating status can be monitored and traced, but also the setting of soldering conditions can be changed from the outside. This allows conditional editing on a line-specific interface, resulting in a more integrated automation line. Compatible with Industrial Ethernet (ethernet/ip)

Standard Specifications of Robot Host

installation location	settlement
freedom of movement	5 ((including tin feeding shaft)
Maximum moving radius	450mm
range of movement	J1: 254 (±127) degrees
	J2: 290 (±145) degrees
	J3(Z):200mm(Stroke Z:97mm-297mm)
	J4(θ):720(±360) degrees
Fastest speed	J1: 375 degrees/S
	J2: 612 degrees/S
	J3(Z):1.177mm/s
	J4(θ):2.411 degrees/s
Maximum composite speed *(2)**	7,128 (5,349) mm/s
Position repeatability	XY synthesis: ±0.02mm
	J3(Z):±0.01mm
	J4 (θ): ±0.02 degrees
temperature	0-40℃
supply air pressure	0.5±10%Mpa
Host weight	about 22kg

(1) Composite value of J1, J2 and J4

(2) J1 and J2 composite value controller standard specifications

route control method		PTP control/CP control
Number of control axes		Up to 6 axes at the same time
programming language		macro step edit/MELFA-BASIC V
position teaching method		Teaching method/MDI method
number of programs		Maximum 200 groups (maximum expandable to 450 groups)
Number of macro step registrations (*3)		Up to about 20,000 steps/200 groups (up to about 130,000 steps)
Solder Route Form		40 kinds
External I/O	general purpose I/O	Input 32, Output 32
	Dedicated I/O	Allocated from general purpose I/O
	Emergency stop I/O	1 point each
	door switch input	1 o'clock
interface	RS-422	1 (for teaching panel only)
	ethernet	1 (10BASE-T/100BASE-TX)
	USB	1 (PC interface)
ambient temperature		0-40℃
ambient humidity		45-85%RH
Input voltage range		Single-phase AC180-253V
battery capacity		1.0KVA
Dimensions (including feet)		360(W)325(D)220(H)
Host weight		about 13kg
structure		Self-supporting fixed type / open structure
grounding		100Ω or less (Class D ground)

(*3) The maximum number of step registrations varies depending on the number of macro commands

Standard composition

General configuration

UNIX-FRseries_SCARA_robot-260x300

Robot body

robot_controller-300x131

robot controller

soldering_controller-300x131

Solder Controller

standard_solder_feeder

tin feeder

Realization of high-precision welding wire supply

Clean_cut_solder_feeder_2

Tin feeding controller

SolderingConfiguratorM3_software-300x175

Soldering Configurator M3 soldering software

Soldering iron configuration

UMC-090-300x249

Soldering iron type soldering head

Universal for spot welding and drag welding

iron_tip_lock_on

Tin supply position fine adjustment/locking mechanism

UJC-214_cleaner_box

Soldering Iron Tip Cleaner

Vacuum cleaning + blowing method

UJC-219_cleaner_box

New type soldering iron tip cleaner
(choose one of the two)

Vacuum cleaning + blowing method + anti-splash tin slag

laser configuration

Laser soldering module-300x249

Laser soldering module

New_Laser_head

laser head